
Email: sales01@cxflowmeter.com
WhatsApp: 008618049841995
Buffer Flowmeter Selection
The customer provided the following information for use in an ultrafiltration system.
Media: Material/Buffer (No Particle Crystallization, No Corrosion)
Viscosity: 10 cp
Normal Temperature and Pressure
Actual Liquid Mass Flowmeter Operating Range: Approximately 42-72 L/h
Material: 316L
Polishing: Conventional Polishing
For flowmeter selection for materials/buffers in ultrafiltration systems (no particle crystallization, no corrosion, viscosity: 10 cp, normal
temperature and pressure, flow rate: 42-72 L/h), a DN10 electromagnetic flow meter is recommended as the preferred option. A high-precision
vortex flowmeter can be an economical alternative. A detailed analysis is as follows:
I. Core Parameter Compatibility Analysis
Flow Range and Turndown Ratio
DN10 electromagnetic flowmeter: The range can be set from 10-100 L/h. The actual operating flow rate (42-72 L/h) covers 42%-72% of the
range, meeting the selection principle of "common operating conditions fall within the 30%-70% range," thus avoiding the loss of accuracy
caused by "overwhelmingly large forces." High-precision vortex flowmeter: With a 10:1 turndown ratio, it covers a range of 5-80 L/h. However,
accuracy requires a flow rate of at least 0.5 m/s. Verify that the actual operating flow rate meets the required flow rate.
Flow Rate Comparability
DN10 electromagnetic flow meter: Flow rates of 0.15-0.25 m/s are achieved at flow rates of 42-72 L/h, close to the minimum recommended
flow rate of 0.3 m/s. Optimized installation (such as vertical mounting) can reduce low-flow noise interference.
Vortex flowmeter: Requires a flow rate of ≥ 0.5 m/s. Insufficient actual flow rates may cause signal fluctuations. Increasing the flow rate by
reducing the diameter or adjusting the mounting method is recommended.
Material and Process Compatibility
Lining Material: PTFE (suitable for non-corrosive media, compatible with buffer solutions).
Electrode/Housing Material: 316L (conventionally polished to meet sanitary requirements, consistent with the pipe material).
II. Recommended Models and Parameter Comparison
Parameters: DN10 Electromagnetic Flowmeter, High-Precision Vortex Flowmeter
Flow Range: 10-100 L/h, 5-80 L/h
Flow Velocity Range: 0.15-0.25 m/s, 0.5-8 m/s
Accuracy: ±0.5% ±1.0%
Cost: Medium, Low
Application: Low-Flow Optimization, Economical Alternative
III. Selection Criteria
Preferably choose a DN10 electromagnetic flowmeter.
Advantages:
Significantly improved range and flow rate compatibility, with measurement accuracy stable at ±0.5%.
Viscosity resistance (no effect at 10 cp) and impurity resistance (no particle crystallization) meet ultrafiltration system requirements.
316L material and sanitary-grade polishing meet system requirements.
Case Study: A municipal sewage treatment plant uses a DN10 electromagnetic flowmeter to monitor the influent flow of its ultrafiltration
system. Long-term operation shows a measurement error of <±0.3%, with minimal maintenance. Alternative High-Precision Vortex Flowmeter
Applicable Conditions: Budget-sensitive and acceptable ±1.0% accuracy.
Advantages:
Cost 20%-30% lower than electromagnetic flowmeters.
10:1 rangeability, covering 42-72 L/h operating conditions.
Limitations: Verify that the medium is completely bubble-free (vortex flowmeters are sensitive to bubbles), and the actual flow velocity
must be ≥ 0.5 m/s.
IV. Implementation Recommendations
Supplier Confirmation
Contact suppliers (such as E+H, KROHNE, and VTON) to confirm DN10 electromagnetic flowmeter delivery times and PTFE lining options.
Sanitary certifications (such as 3A, EHEDG) and IP65 protection rating certification are required.
Installation and Commissioning
Straight Pipe Length Requirements: Ensure the straight pipe length is ≥ 5 DN (50 cm for DN10). Avoid installation near pump outlets or
downstream of valves.
Installation Orientation: Install vertically (flow from bottom to top) to prevent bubble accumulation. For horizontal installation, ensure the
electrode axis is horizontal. Grounding and Shielding: Ensure a good single-point grounding and standardized shielding to reduce
electromagnetic interference.
Testing and Verification
During on-site testing, compare the actual flow rate with the displayed value to confirm that the range is fully covered without any dead
zones.
If using a vortex flowmeter, perform a bubble interference test (e.g., by passing air through the flowmeter to observe signal stability).
If you have any questions about flowmeter selection or pricing, please contact CIXIFM Winny:
Email: sales01@cxflowmeter.com
WhatsApp: 008618049841995

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