Formic Acid and Acetic Acid Metering Pump
EX-E1200FU Metering Pump Compatibility Analysis for Formic Acid and Acetic Acid Delivery Needs
I. Core Parameter Matching
* Flow Rate and Pressure
* Customer Requirements: Maximum flow rate 1020 L/h, maximum pressure 3 bar (approximately 0.3 MPa).
* EX-E1200FU Parameters: Flow rate 1200 L/h (covers the upper limit of requirements), pressure 0.3 MPa (perfect match).
* Conclusion: Both flow rate and pressure parameters meet the requirements and have a safety margin, avoiding equipment wear caused
by long-term full-load operation.
* Media Compatibility
* Customer Media: Formic acid, acetic acid, maximum concentration 50%.
* Pump Head Material: PVDF (Polyvinylidene Fluoride), with excellent chemical corrosion resistance, especially suitable for organic acids,
halogen compounds, etc.
* Piping Material: PPH (Polypropylene Homopolymer), ensuring leak-free operation through hot-melt welding process, and resistant to
formic acid and acetic acid corrosion.
* Conclusion: The material selection is perfectly compatible with the customer's media, avoiding the risk of corrosive leakage.
II. Control and Functional Adaptability
Signal Control and Communication
Customer Requirements: 4-20mA control signal system, requiring integrated control.
EX-E1200FU Functions:
Supports 4-20mA input/output signals, seamlessly interface with DCS, PLC, and other systems;
Equipped with an RS485 bidirectional communication interface, supporting Modbus protocol for remote monitoring and parameter
adjustment;
12V DC output function, expandable for connecting external sensors or actuators.
Conclusion: Meets the customer's needs for automation control and offers strong scalability.
Operating Interface and Display
Customer Potential Needs: Convenient operation and data visualization.
EX-E1200FU Configuration:
3.5-inch LCD color screen, supports Chinese/English switching, displays real-time flow, pressure, operating status, and other parameters;
Button design simplifies operation and reduces the risk of misoperation.
Conclusion: User-friendly interface, suitable for rapid commissioning and monitoring under complex on-site conditions.
Safety and Protection Functions
Customer Core Needs: Equipment stability and safety.
EX-E1200FU Features:
* Overpressure Protection: Automatically identifies outlet pipe blockage or overpressure, immediately shuts down and alarms to
prevent equipment damage;
* Interlock Function: Can be linked with upstream and downstream equipment for interlocked shutdown in case of failure;
* IP65 Protection Rating: Dustproof and waterproof, suitable for humid and corrosive environments (CMA test report attached);
* CE Certification: Complies with EU safety standards, globally recognized.
Conclusion: Comprehensive safety features reduce customer maintenance risks.
III. Efficiency and Maintenance Cost Optimization
Drive System: The EX-E1200FU uses a brushless DC motor (BLDC):
* 15%-20% higher efficiency than traditional frequency converter motors, reducing energy consumption;
* Integrated control circuitry, eliminating the need for an additional frequency converter, reducing potential failure points;
* Oil-free lubrication design, maintenance-free period of over 5 years.
Customer Benefits: Significantly reduced long-term operating costs, suitable for continuous production scenarios.
Structure and Materials
Corrosion-resistant design: The outer shell is made of glass fiber reinforced plastic, which is resistant to chemical corrosion and lightweight.
Pipeline welding process: PPH hot-melt welding eliminates joints and the leakage risks associated with traditional flange connections.
Customer benefits: Reduces downtime and maintenance due to media leakage, improving production continuity.
IV. Selection Conclusion and Recommendations
Compatibility Summary: The EX-E1200FU metering pump fully meets customer requirements in terms of flow rate, pressure, media
compatibility, control functions, safety protection, and efficiency maintenance. Some parameters (such as flow margin and protection level)
even exceed customer expectations, providing more reliable long-term operation.
Reasons for Recommendation:
Full-process adaptability: Covers core customer needs from media delivery and control accuracy to safety protection.
Cost optimization: High-efficiency motor and maintenance-free design reduce total lifecycle costs.
Strong expandability: RS485 communication and Modbus protocol support future intelligent upgrades.
Next Steps Recommendations:
If further verification is required, a compatibility test report for PVDF material with formic acid/acetic acid can be provided.
Customized adjustments to protection levels or piping layouts can be made based on the customer's site conditions (e.g., temperature,
humidity).
Quotations and delivery times will be confirmed based on the customer's specific order quantity and delivery location.
For specific selection and pricing needs regarding industrial metering pumps, please contact CIXIFM Winny:
Email: sales01@cxflowmeter.com
WhatsApp: 008618049841995

hotline
(86)021-57632436